CMAC’s FLAGSHIP RESEARCH PROGRAMME

MediForge

MediForge is a seven-year, £12m Industry 5.0 research hub building the people, processes and technologies needed for sustainable, resilient, and human-centric medicines manufacture.

THE CHALLENGE

Drug discovery is accelerating. Manufacturing hasn’t kept pace.

While drug discovery is becoming faster and more data-driven, pharmaceutical manufacturing still struggles with flexibility, cost, and sustainability. MediForge exists to close that gap.

Slow CMC development

Traditional Chemistry, Manufacturing and Controls processes are time-consuming, costly and fragmented — slowing the journey from discovery to patient access.

Environmental pressures

The pharmaceutical industry faces growing pressure to reduce waste, energy consumption, and emissions while maintaining quality and regulatory compliance.

Fragile supply chains

Global medicine supply chains face increasing disruption and uncertainty, highlighting the need for more resilient, agile and locally responsive systems.

Workforce skills gap

As digital technologies transform medicines manufacturing, there is an increasing need for a workforce equipped with skills in data, automation, AI and advanced manufacturing.

RESEARCH FRAMEWORK

Five connected platforms. One end-to-end system.

MediForge works across five integrated research platforms, each building on the last to create a complete medicines manufacturing innovation ecosystem.

Two men are engaging with augmented reality glasses at a conference. The man on the left is wearing glasses with a smile on his face, while the man on the right is looking at the glasses. Both are wearing conference badges. The setting appears to be an event or exhibition hall with a poster in the background and other attendees.

PLATFORM 1

Learn

Cyber-physical research infrastructure linking material properties, processes and product attributes.

A young man wearing a white lab coat and virtual reality goggles, smiling in a high-tech medical or laboratory environment with blue lighting.

PLATFORM 2

Model

Real-time digital twin of end-to-end CMC processes, optimising quality and sustainability.

A scientist wearing safety glasses and blue gloves handling a white cylindrical container in a laboratory with scientific equipment and a monitor in the background.

PLATFORM 3

Make

Integrated end-to-end manufacturing test bed validating quality, sustainability and resilience.

Laboratory setup with glass tubing and bottles used for chemical or biological experiments.

PLATFORM 4

Adapt

A collaborative Living Lab for developing, testing and scaling medicines manufacturing.

Close-up view of a scientific instrument or robotic arm inside a laboratory or manufacturing environment, illuminated with blue lighting.

PLATFORM 5

Lead

Leading Industry 5.0 and digital transformation in medicines manufacturing.

PLATFORM 4: ADAPT

The MediForge Living Lab

The Living Lab is not a building or a piece of software. It is an open, collaborative ecosystem of people, processes, technologies and engagement activities — built to test and adopt human-centric, sustainable and resilient approaches to medicines manufacturing.

Progress so far:

Crystallisation Screening CMC DataFactory

Augmented reality demonstrator live, linking physical lab operations with real-time data visualisation.

Industry 5.0 Skills Programme

Onboarding, CPD and training delivered through CMAC SkillsFactory — embedding digital and sustainability skills across the hub.

AI Virtual Lab Assistant

Prototype assistant providing researchers with intelligent access to knowledge, workflows and QBDD decision structures.

Tableting CMC DataFactory XR

Updated augmented reality demonstrator giving users immersive access to tableting process data and environments.

Researcher Community

Active peer network for knowledge exchange, cross-platform collaboration and researcher voice within the MediForge hub.

Industry 5.0 Baseline

Evidence-based assessment of MediForge's current and future-state maturity across human-centricity, sustainability and resilience dimensions.

INDUSTRY EXCHANGE PROGRAMME

Monthly sessions where industry challenges become research priorities

The MediForge Industry Exchange brings together researchers and invited pharmaceutical industry partners each month for themed knowledge exchange, challenge-led workshops and collaborative innovation. Open to MediForge industry partners only.

Upcoming sessions

Sept

19 Oct

Nov

Exchange #3 · Online

Title TBC
10:00–12:30

Exchange #4 · Online

Connecting Synthesis Development to Manufacturing, Digital Workflows from DataFactory to Test Bed.

14:00–15:30

Exchange #5 · Online

Title TBC
Time TBC

"The Exchange format is genuinely different — it's not a conference presentation, it's a working session. We've brought real challenges and left with real ideas."

Industry partner, MediForge Exchange Programme

Previous themes

Industry 5.0 principles | Digital twin adoption | Workforce skills | Regulatory innovation | Continuous manufacturing

RESEARCH STORIES

The people behind the programme

Across five platforms and five partner universities, MediForge is a community of researchers, engineers and industry collaborators working on some of the most pressing challenges in medicines manufacturing.

RESEARCHER STORY · PLATFORM 4

"We built the AI assistant with researchers, not for them — that changes everything"

How a PhD student in human-computer interaction is shaping the way MediForge researchers access knowledge and make decisions at the bench.

Read the story

INDUSTRY COLLABORATION · ASTRAZENECA

From challenge to capability: how an industry problem became a MediForge research priority

A case study demonstrating how the Industry Exchange Programme translates real manufacturing challenges into targeted, collaborative research.

Read the case study

PUBLIC ENGAGEMENT - GLASGOW SCHOOL OF ART

Inside the XR lab: designing immersive experiences for the factory of the future

The collaboration between CMAC and The Glasgow School of Art that brought human-centred design thinking into pharmaceutical manufacturing research.

Read the story

GET INVOLVED

Join us.

Industry

Collaborate with leading researchers to develop, test and accelerate the adoption of next-generation medicines manufacturing technologies.

> Explore partnership opportunities

> Contact us to discuss collaboration

> Join us at CMAC Open Days

Academia

Join a multidisciplinary research network tackling the challenges in digital, sustainable and human-centric medicines manufacturing.

> Explore research programmes

> Join the Researcher Community

> View PhD opportunities

> View Fellowship openings

Policy and regulators

Gain insight into emerging technologies and help shape future policy and regulatory approaches for medicines manufacturing.

> Engage with our Living Lab

> View our strategy

> Read our latest Annual Review

Public and schools

Discover what medicines manufacturing looks like in the 21st century - through science festivals, school visits and interactive experiences.

> Find upcoming public events

> Request a school visit

> Explore our STEM resources

Latest news

FUNDERS AND PARTNERS

UKRI logo with text 'Engineering and Physical Sciences Research Council'